The Bug Patch - VW Tools Catalog

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PRESET CUTTER SETS INCLUDES FOUR HOLDERS WITH BLADES
$200.00

#3000.020 - TYPE 1 1200cc – 1600cc .020" CUTTER SET

#3000.040 - TYPE 1 1200cc – 1600cc .040" CUTTER SET

#3000.060 - TYPE 1 1200cc – 1600cc .060" CUTTER SET

#3000.080 - TYPE 1 1200cc – 1600cc .080" CUTTER SET

#3000.100 - TYPE 1 1200cc – 1600cc .100" CUTTER SET

#3010.010 - 36HP 1200cc .010" CUTTER SET

#3010.020 - 36HP 1200cc .020" CUTTER SET

#3010.030 - 36HP 1200cc .030" CUTTER SET

#3010.040 - 36HP 1200cc .040" CUTTER SET

#3010.050 - 36HP 1200cc .050" CUTTER SET

#3010.060 - 36HP 1200cc .060" CUTTER SET

#3020.010 - 356 A, B, C, 912, .010" CUTTER SET

#3020.020 - 356 A, B, C, 912, .020" CUTTER SET

#3020.030 - 356 A, B, C, 912, .030" CUTTER SET

#3020.040 - 356 A, B, C, 912, .040" CUTTER SET

#3020.050 - 356 A, B, C, 912, .050" CUTTER SET

#3020.060 - 356 A, B, C, 912, .060" CUTTER SET

#3030-020 - 411, 412, TYPE 4, 912E, 914 IN .020" CUTTER SET

#3040-020 - WATER BOXER 1.9 .020" CUTTER SET

#3050-020 - WATER BOXER 2.1 .020" CUTTER SET

PRESET CUTTER SETS INCLUDES FOUR HOLDERS WITH BLADES
$200.00

SINGLE PRESET CUTTER INCLUDES ONE HOLDER WITH BLADE
$60.00

INSTALL NEW BLADES AND ADJUST YOUR CUTTERS
$30.00 each -or- $100.00 SET of 4

WE CAN MAKE CUTTERS TO BORE ANY SIZE HOLE YOU NEED JUST ASK

#3000-TT1 - SOLID CARBIDE THRUST CUTTER BLADE.

$40.00 each

FITS OUR HOLDERS AND PORTA-TOOL HOLDERS, AND CAN BE FLIPPED OVER TO CUT BOTH SIDES OF THE THRUST. FOR USE ON 1200-1600 TYPE 1

#3000-TT4 - SOLID CARBIDE THRUST CUTTER BLADE.

$40.00 each

FITS OUR HOLDERS AND PORTA-TOOL HOLDERS, AND CAN BE FLIPPED OVER TO CUT BOTH SIDES OF THE THRUST. FOR USE ON 411, 412, TYPE 4, 912E and 914

#5000 TYPE 1 CAM TUNNEL BORING TOOL

$1000.00

Our cam boring bar shown above includes its lid stand with box, driver, centering halves, bronze centering end and instructions.

It bores all 3 cam journals and gives you a straight cam hole.

It operates from a hydraulic pump, driven by a hand drill.

You can bore undersize journals back to standard, or go oversize.

With the use of our #1200 bar measuring device you can adjust the bar to bore any size you need.

In our shop we find 90% of the cases coming in for align bore need cam boring as well, usually back to standard because the hole is undersize from case seam wear, even some new cases because of the misalignment of case halves.

PICTURE SHOWS CASE READY TO BE CAM BORED

#5010 TYPE 1 CAM TUNNEL BORING ACCESSORY KIT

$200.00

Our accessory kit consists of #1200 bar measuring device for setting your bar, bronze centering ring and centering halves to bore non cam bearing cases for cam bearings.

#1200 - BAR MEASURING DEVICE

$100.00 EACH

# 1 # 2 # 3 #4

CHECK YOUR PORTA TOOL ALIGN BORE BAR WITH CUTTERS ON. MEASURES SERIES 3000 ALIGN BORE CUTTERS, SERIES 4200 SEAT CUTTERS, AND #5000 CAM BORE BAR QUICKLY AND EFFORTLESSLY. USE ON ANY BORING BAR WITH A DIAMETER OF 7/8"-1". (#1) WORKS WITH BAR MEASURING DEVICE. (# 2) FOR MEASURING SEAT CUTTERS. (# 3) FOR MEASURING ALIGN BORE BARS. (#4) FOR MEASURING AND ADJUSTING OUR CAM BORE BAR. (#5) FOR MEASURING BORING BARS (NO PIC).

#1250 - BAR MEASURING STAND ADJUSTING DEVICE THIS TOOL IS USED WITH #1200 BAR MEASURING DEVICE TO ADJUST PORTA-TOOL CUTTERS
$50.00 each

#1200 BAR MEASURING DEVICE IN USE ON #1250 STAND

#3200 SERIES - SINGLE CARBIDE SURFACERS
$150.00 each

#3201 - 40HP CASE CYLINDER SURFACE

#3202 - 1600 CASE CYLINDER SURFACE

#3203 - 1700-1800 914 CASE CYLINDER SURFACE

#3204 - 92MM CASE CYLINDER SURFACE

#3205 - 94MM CASE CYLINDER SURFACE

#3206 - 40HP TO 1600 CASE CYLINDER BORE

#3207 - 92MM CASE CYLINDER BORE

#3208 - 94MM CASE CYLINDER BORE

#3300 SERIES - DOUBLE CARBIDE BORING SURFACERS BORE CASE TO CORRECT DEPTH AS SECOND BLADE SURFACES THE DECK.
$225.00 each

#3306 - 40HP TO 1600 CASE CYLINDER BORES AND SURFACES WITH ONE STEP

#3307 - 92MM CASE CYLINDER BORES AND SURFACES WITH ONE SET-UP

#3308 - 94MM CASE CYLINDER BORES AND SURFACES WITH ONE SET-UP

#3309 - 2000 CASE CYLINDER BORES 104 AND SURFACES WITH ONE SET-UP

#3350 SERIES - CENTERING RING FITS CASE AND HEAD
$50.00 each

#3351 – 40 HP CASE AND HEAD CENTERING RING

#3352 – 1600 cc CASE AND HEAD CENTERING RING

#3353 – 92 MM CASE AND HEAD CENTERING RING

#3354 – 94 MM CASE AND HEAD CENTERING RING

#3355 – 1700 CASE AND HEAD CENTERING RING

#3356 – 2000 CASE AND HEAD CENTERING RING

MAGNESIUM BEEF UP PLATES

These beef up plates are cut to shape in preparation for welding them into place on a case before it has cracked. They are not intended for repairing cracked cases but if you have to repair a cracked case this will help to give as much strength as possible. A tig welder and magnesium welding rod are required to weld these plates to the case.

This is the one used behind #3 cylinder as shown below.

$10.00 each

This is how beef up plate looks welded on.

This is the one used on top of #1 cylinder as shown below.

$12.00 each

This is how beef up plate looks welded on.

Magnesium welding rod 1/8"x36" $4.00 each

VW Tools Catalog - Page 3

Set includes: Hydraulic feed align bore bar, 2 sets of cutters, front centering ring, drill motor drive adapter, thrust cutter, thrust stop, sleeve driver, protective box with lid for stand and instructions.

WE ALSO BUILD TO ORDER

Type 4/914 Porsche align bore bar kit with .020" $1350.00

Water boxer align bore bar kit with 1.9 and 2.1 .020" $1500.00

36HP align bore bar kit with .020" and .040" $1500.00

356/912 Porsche align bore bar kit with .010" and .020" $1500.00

CUTTER SETS FOR OUR ALIGN BORE BARS AND PORTA-TOOL