Bug Patch, The Inside Story - Page 2

By Bruce Simurda, Dune Buggies and Hot VW's

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CNC VW Head Porting CNC VW Head Porting CNC VW Head Porting
Combustion chambers are contoured on this computer- controlled mill. A head is clamped on, and the mill does the rest. This second step contours the intake ports, from the chamber-side only. Two heads are completed in one step. The third operation is the largest, with six heads on the fixture, and profiles the exhaust, and finishes the intakes.
CNC Ported VW Head CNC Ported VW Head
ABOVE, looking through the intake ports of a completed Bug Patch head (right), you can easily see the difference between it and a stock 043 head with 40x35.5mm valves. ABOVE RIGHT, likewise, the completed exhaust port shows a considerable improvement. It should be noted that the finish on these ports are as they come off the machine-no hand finishing has been done.
CNC Ported VW Head

ABOVE, although not huge ports, the flow chart at right shows that the intake flowed almost 160cfm at .500-inch lift (with Dellorto manifold).

CNC Ported VW Head Flow Chart